BORDEM® Cr

BORDEM® CR

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This advanced coating technology combines the benefits of electroless nickel dispersion coatings with the outstanding properties of chromium to enhance the surfaces of copper-based mould cores. The BORDEM® Cr coating significantly increases the wear resistance of the mould cores, improves their dimensional stability over longer periods of time and facilitates the de-adhesion of the plastic parts.

BORDEM® Cr coatings are an innovative solution for mould tool construction, especially for the production of plastic parts with mould cores made of copper-based materials. This coating technology combines the benefits of electroless nickel dispersion coatings with the properties of chromium to enhance the surfaces of copper-based mould cores.

Properties

  • Increased wear resistance
  • Improved dimensional stability over longer periods
  • Easier de-adhesion of plastic parts
  • Excellent corrosion resistance


Application area

BORDEM® Cr coatings are mainly used in mould tool construction, especially in the production of plastic parts with mould cores made of copper-based materials. The coating is particularly suitable for applications where both high wear resistance and good corrosion resistance are required.

The BORDEM® Cr coating offers several significant property characteristics:

  1. Increased mould core life: Improved wear resistance minimises wear on mould cores, resulting in longer tool life and reduced costs.
  2. Improved dimensional accuracy: The coating ensures precise dimensional accuracy over longer periods of time, ensuring the quality of the parts produced and reducing scrap or reworking.
  3. Easier de-adhesion: The BORDEM® Cr coating facilitates the de-adhesion of the plastic parts from the mould, which increases production efficiency and improves the surface quality of the finished parts.
  4. Corrosion resistance: In addition to outstanding wear resistance, the coating also offers excellent corrosion resistance, making it a modern and resilient alternative to hard chrome plating.

In summary, the BORDEM® Cr coating is a specialised solution that optimises the performance and durability of mould cores in plastic injection moulding thanks to its unique properties, thus contributing to more efficient and high-quality production.

Advantages

  • Increased service life of the mould cores thanks to improved wear resistance
  • Minimised wear leads to longer tool life and reduced costs
  • Improved dimensional accuracy over longer periods of time
  • Assurance of the quality of the parts produced
  • Reduced rejects and reworking effort thanks to precise dimensional accuracy
  • . reworking effort thanks to precise dimensional accuracy
  • Easier release of plastic parts from the mould
  • Increased production efficiency thanks to easier release
  • Improved surface quality of finished parts thanks to easier release
  • Excellent corrosion resistance

Specifications

Coating material:
Ni-base
Process type:
Galvanic/currentless
Colour:
depending on type
Coating thickness type:
15-50 µm +- 8%
Coating temperature:
<95°C
Part size:
up to 1000kg \n up to 2000mm

Applications

  • Corrosion
  • Friction
  • Wear and tear

Physical properties

Density:
<7.5 g/cm3
Melting range:
900 °C - 1200°C
Thermal expansion:
1.3 x 10-5 /K
Thermal conductivity:
<3 W/mK
Melting point:
1850°C
E-modulus:
110-190 +- 10 GPa

Mechanical properties

Particle size:
1 - 3 µm
Particle density:
< 40%
Mixture hardness basecoat:
< 1000HV0.02 tempered
< 700 HV0.02 as coated
Hardness of topcoat:
< 1000HV0.02
Excellent abrasion resistance
Thermally stable:
< 550°C
  • Good corrosion resistance
  • Salt spray test DIN 50021 <400h
  • Kesternich test DIN 50018 7 cycles (SFW 2.0)
  • Low coefficient of friction
  • Excellent deformation behaviour with thermoplastics

Coatable materials

  • Steel, stainless steel
  • Nickel and nickel alloys
  • Copper and copper alloys
  • Aluminium and aluminium alloys
  • Titanium and titanium alloys

Processing behaviour after coating

  • Polishing
  • Precision turning
  • Precision grinding
  • Pre-treatment: Microblasting optional

Industries

  • Mould making
  • Medical technology
  • Machinery industry
  • Semiconductor industry / Semiconductors
  • Textile machinery industry
  • Energy and electrical engineering
  • Mould and tool making
  • Plant and apparatus engineering
  • Armaments industry
  • Automotive industry

Remarks

  • Hydrogen from the coating process can lead to hydrogen embrittlement. This should be avoided by the choice of materials or post-treatment at 180°C.
  • Optional heat treatment at 250 - 300°C
  • Partial coating possible