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Defence technology and defence surface coating

Innovative coating techniques for military technology

The defence and armaments industry requires surface technology for the refinement of chassis components, shock absorbers, drive systems and other equipment. De Martin offers a wide range of processes, including chemical, galvanic, PVD/PACVD and hybrid processes, which enable customised solutions for specific applications. Here are some examples of our services: For chassis components and shock absorbers, we develop targeted chemical coatings that ensure increased durability and functionality. In defence technology, electroplating processes are used to coat components in order to achieve optimum hardness and corrosion resistance. Drive systems benefit from PVD/PACVD coatings that offer improved wear resistance and performance, especially in demanding environments. The internal coating of small calibres is achieved through our specialised processes, ensuring an optimal surface finish for precision and durability. Our expertise in surface treatment and coating helps to maximise the performance and reliability of defence technology and armaments to meet the demanding requirements of the field.

Case Story

Insight into our individual solution for our customers in the defence technology and defence sector.

Wear protection for defence technology (from small calibre to gun barrels)

Tubes are exposed to extreme loads during use. The transition from the chamber to the calibre requires effective wear protection due to the erosive and impact loads In addition to the high pressures and temperatures that can locally reach the melting point of the steel, heat protection or efficient heat dissipation is required to maintain the required strength of the steel and prevent superficial embrittlement and material loss. Maintaining the geometry despite the erosive load is crucial for extending the service life of the pipes.

The decisive role of an optimised hard chrome process

For this application, an optimised hard chrome plating process is used in combination with upstream special pre-treatment processes. This hard chrome plating after customised pre-treatment offers the best adhesive strength compared to other coating processes and technologies. The pre-treatment also enables the internal geometry of the tube to be precisely adjusted. Hard chrome plating ensures thermal protection. Critical temperatures are avoided by designing the layer thickness accordingly - the chrome layer acts as a heat buffer. This layer also forms a barrier against hot gas corrosion and protects against hardening and heat cracks and also acts as effective erosion protection. These properties ensure that the geometry and dimensional tolerances are maintained. This leads to a longer service life. Compared to unchromed pipes, chrome-plated pipes perform better and resist damage such as cone expansion and material loss due to erosion and corrosion for longer. A damaged or imperfectly designed chrome layer will show similar behaviour to an uncoated pipe at the site of damage with a time delay. Chrome plating optimised for this application and professional design of the system are therefore crucial for a long service life of the pipes.

Our products

An overview of our product solutions in the field of defence technology and defence.

Hard chrome plating is an electrolytic process for applying a hard chrome layer to ferrous materials, aluminium, stainless steel, copper or brass. In contrast to decorative bright chrome plating, the layers are thicker and are applied directly to the material without intermediate layers. They are primarily used to improve the functionality of mechanically stressed surfaces.
Possible process variants: Electroless nickel high-phos, electroless nickel mid-phos and electroless nickel thermal post-treatment.
Electroless nickel coatings offer first-class protection against corrosion and wear. The electroless nickel coating makes the surface robust and durable, with a uniform coating thickness, even with more complex work moulds.
Zinc is probably the most widely used galvanising process. The main application is corrosion protection. Zinc layers are subsequently chromatised, which massively increases the corrosion protection.
High-performance coating for high wear protection and good corrosion resistance. Ideally suited for coating aluminium.
High-performance hard chrome coating with pearl structure for improved wear resistance and corrosion resistance for various industrial applications.
High-performance hard chrome coating with pearl structure for improved wear resistance and corrosion resistance for various industrial applications.
Increases the service life of stressed components components thanks to maximum wear protection
Increases the service life of stressed components through maximum wear and corrosion protection
Protection of high-gloss polishes, dimensional correction to final dimensions.
Amorphous diamond-like carbon coating - exhibits high hardness and low dry friction losses.
CrN-DLC multilayer coatings offer superior wear and corrosion protection, high hardness and excellent tribological properties for industrial applications
Electropolishing is an electrochemical process for surface refinement of metals that produces a metallically pure, shiny and smooth surface with improved properties through selective material removal and has a wide range of applications in various branches of industry.
High-quality coating that guarantees very good corrosion protection and high wear resistance. Nickel is applied evenly to the substrate by electrolysis, resulting in a durable and uniform coating. This method is used in various industries, from electronics to the automotive industry, due to its reliability and durability.
Black chrome layers are decorative coatings that can be deposited with a deep black lustre. Nickel coatings are primarily used as a base for black chrome plating. However, steels, copper and copper alloys as well as nickel alloys can also be black chrome plated directly.
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